Prefabricated Compact Substations Factory & Exporters for the Georgia Market

Engineered for High-Altitude Grid Stability, Industrial Parks, & Renewable Integration Across Georgia

IEC 62271-202 Certified Seismic & Alpine Weatherproof GSE Standard Compliant Direct Manufacturer OEM/ODM

Flagship Prefabricated Compact Substations

Featured heavy-duty package substations custom-engineered for Georgian utility distribution, mining hubs, and commercial projects.

Outdoor Compact Box Substation Georgia

Outdoor Use of High Quality Fine Processing Combined Compact Box Substation 630KVA 800KVA 1000KVA Container Substation

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Oil-Immersed Substation Transformer S11 Georgia

DEMIKS Three Phase Oil-Immersed Substation Transformer Model S11 Multi Winding Prefabricated Metal Substation Distribution Box

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High Ring Main Unit Cabinet Substation

Outdoor Prefabricated Box-Type Substation Compact Power Distribution 630-2500KVA 10kV 35kV High Ring Main Unit Cabinet

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Containerized Power Substation Industrial

Hongda Custom 1000kVA-6300kVA Containerized Power Substation 10kV 60Hz Prefabricated Industrial Mining Unit Dry MV&HV

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Georgia's Energy Transition & Infrastructure Demand

Navigating regional grid modernizations, cross-border electricity transit, and extreme environmental challenges in the Caucasus region.

The Republic of Georgia occupies a critical strategic position at the crossroad of Eastern Europe and Western Asia. As a central power transit corridor connecting the Caspian region with Turkey and the European Union, Georgia’s electrical infrastructure is undergoing a comprehensive modernization phase. Under the oversight of Georgian State Electrosystem (GSE) and major private distribution network operators such as Energo-Pro Georgia and Telasi, the demand for robust, prefabricated compact box substations (KTPs) has escalated rapidly over the past five years.

Strategic Market Requirement: Georgia's ambitious energy blueprint emphasizes the integration of over 1,500 MW of new small-to-medium Hydroelectric Power Plants (HPPs), expanding solar PV assets in Kakheti, and establishing digital power hubs in Free Industrial Zones (FIZs) like Poti and Kutaisi. Compact substations must accommodate 10kV, 24kV, and 35kV step-up/step-down conversions with zero tolerance for weather-induced downtime.

High-Altitude & Alpine Resilience

Georgia’s mountainous terrain (e.g., Kazbegi, Svaneti, Gudauri) presents intense winter freezing, heavy snowfall, and wind loads exceeding 35 m/s. Prefabricated substations require thermal-insulated double-layer steel enclosures, anti-condensation space heaters, and GOST/IEC compliant creepage distances for high-altitude flashover protection.

Black Sea Coastal Anti-Corrosion

Coastal and maritime infrastructure around Batumi Port and Poti Free Industrial Zone suffers from aggressive salt spray, humidity exceeding 90%, and industrial pollutants. Enclosures demand hot-dip galvanization and C5-I grade anti-corrosion fluorocarbon coatings to guarantee a 30-year operational life.

Grid Automation & SCADA Readiness

Modernization of the Georgian power network requires seamless integration with central SCADA dispatch systems. Intelligent compact substations must incorporate IEC 61850 protocol compliant Feeder Remote Terminal Units (FRTUs), smart digital metering, and automated fault detection, isolation, and service restoration (FDIR) gear.

52M RMB
Registered Capital
IP55 / IP65
Enclosure Ratings
35kV / 2500kVA
Max Voltage & Power
100% Tested
IEC 62271-202 Standard

WHO WE ARE

Zhejiang Zeno Electric Co., Ltd. is a national high-tech enterprise located in Ningbo, China, with a registered capital of 52 million yuan. The company integrates research and development (R&D), manufacturing, sales, and service of advanced power equipment and energy systems.

Rooted in Ningbo and supported by a strong engineering and technical team, Zeno Electric has steadily expanded its business across China and international markets. Through continuous innovation and quality-driven development, the company has become a trusted provider in the power and energy industry, with growing influence in both utility and industrial sectors.

With a focus on sustainable development and smart energy transformation, we are committed to delivering safe, efficient, and intelligent power solutions that support the global transition toward cleaner and more digitalized energy systems.

WHAT WE DO

Zhejiang Zeno Electric Co., Ltd. specializes in power equipment and integrated energy system solutions. Our product portfolio covers a wide range of advanced technologies, including:

  • High and low voltage complete power distribution equipment
  • Outdoor integrated energy storage systems (BESS)
  • Prefabricated substations for wind and photovoltaic power generation
  • Ring main units (RMU) and Gas Insulated Switchgear (GIS)
  • Smart EV charging infrastructure
  • Digital intelligent energy management systems

In addition, we undertake turnkey power engineering projects up to 220kV, providing end-to-end services that include system planning, engineering design, equipment manufacturing, installation, commissioning, and long-term maintenance.

Tailored EPC & Procurement Support for Georgia Importers: We offer fully customized, one-to-one energy solutions tailored to specific project requirements. Our integrated service model helps clients: simplify power application and approval processes, reduce overall capital investment and operational costs, improve energy efficiency and reliability in daily operations, and enhance smart monitoring and energy management capabilities.

China Factory 4.0: Precision Manufacturing & Supply Chain Resilience

Inside Zeno Electric’s Ningbo Smart Manufacturing Facility: Delivering unmatched structural integrity, electrical safety, and global export lead times.

To meet the rigorous standards demanded by international electrical boards and Georgian infrastructure developers, Zeno Electric employs fully automated Industry 4.0 manufacturing processes. Located adjacent to Ningbo Port—one of the world's busiest shipping hubs—our facility ensures rapid logistical turnaround, direct maritime container dispatch to Poti and Batumi ports, and strict quality assurance at every manufacturing stage.

Cutting
Laser Cutting & CNC
Tempering furnace
Tempering Furnace
Oil-immersed welding
Oil-Immersed Tank Welding
Oil-immersed vacuum pumping
Vacuum Degassing & Pumping
Winding
Precision Coil Winding
Casting
Epoxy Resin Casting
Assembling
Switchgear Assembly
Oil-immersed assembling
Transformer Final Assembly
Testing
High-Voltage Dielectric Testing
Shearing
Automated Metal Shearing
Punching
High-Speed Punching & Stamping

Prefabricated Compact Substation Architecture

Comprehensive engineering specs compliant with IEC 62271-202 standards for medium-to-low voltage transformation.

A prefabricated compact substation (also known as a package substation or box transformer) integrates three vital operational compartments within a single, weather-sealed enclosure: High-Voltage Switchgear Compartment (HV), Power Transformer Compartment, and Low-Voltage Distribution Panel (LV).

Technical Parameter High Voltage (HV) Compartment Transformer Compartment Low Voltage (LV) Compartment
Rated Voltage (Ur) 12kV / 24kV / 35kV (up to 40.5kV) 10kV / 35kV to 0.4kV / 0.69kV 400V / 230V (3-Phase 4-Wire)
Enclosure Protection Class IP4X to IP54 IP33 to IP54 (Natural/Forced Vents) IP43 to IP55
Equipment Types SF6 / Solid-Insulated Ring Main Unit (RMU), VCB Oil-Immersed (S11/S13) or Dry-Type (SCB10/SCB13) Air Circuit Breakers (ACB), MCCB, Smart Metering
Rated Capacity Range N/A 50 kVA up to 3150 kVA (Custom up to 6300kVA) Busbar Rating: 400A to 6300A
Thermal Insulation & Shell Double-layer non-metallic composite board, aluminum-zinc steel, or stainless steel (2.0mm+ thickness)
Seismic Resistance Rating Designed to withstand Peak Ground Acceleration (PGA) up to 0.4g (9 Richter Scale design)

Localized Application Scenarios across Georgia

From mountain HPP stepping to industrial urban grids, how Zeno substations solve real-world infrastructure challenges.

Small & Medium Hydropower Plants (HPP)

Installed directly at run-of-river HPP projects in Samegrelo-Zemo Svaneti and Racha-Lechkhumi. Stepping up generation voltage (0.4kV / 6.3kV) to GSE local line voltages (10kV / 35kV) with automated synchronizing switchgear.

Free Industrial Zones (FIZ)

Powering heavy manufacturing, textile, and logistics plants in Poti FIZ and Kutaisi Hualing FIZ. Compact footprints maximize usable commercial factory real estate while delivering stable 24/7 power.

Urban & Resort Infrastructure

Aesthetically designed non-metallic composite enclosures tailored for high-end hospitality in Batumi coastlines and ski resorts in Gudauri and Bakuriani. Low noise emission (<45 dB) and hidden cable trenches.

Complete Prefabricated Substation Catalog

Explore our full line of export-grade compact box substations, kiosk distribution units, and heavy industrial transformers.

Compact Box Transformer Substation Hot-selling

Factory Outlet Prefabricated Mobile Simple Operation Compact Box Transformer Substation Hot-selling

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American Style 5000KVA Substation

American Style 5000KVA Substation Prefabricated Complete Distribution Box 800KVA Box Type Substation With 10KV Input 380V Output

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Compact Box Type Substation IEC 62271-202

30kVA 4000kVA 10kV 0.4kV Prefabricated Compact Box-Type Substation IEC 62271-202 for Industrial Distribution

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Outdoor Steel Kiosk Substation

Compact Substation Prefabricated Outdoor Steel Kiosk Substation Power Distribution Equipment With Electrical Transformer

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12kV 24kV 35kV Prefabricated Outdoor Substation

High Performance 12kV 24kV 35kV Prefabricated Substation Outdoor Box-type Compact Substation 1000kVA 2500kVA

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YAWEI Outdoor Compact Metal-clad Substation

YAWEI 1250KVA 1500KVA Outdoor Compact Metal-clad Distribution Transformer Substation

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Compact Prefabricated Rural Transformer Substation

Compact Prefabricated Rural Transformer Substation 5-150 MVA CE Certified for Remote Agriculture

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Customizable International Standards Compact Substation

Customizable International Standards 315KVA 400KVA 630KVA 15KV 20KV 22KV 0.4KV Output Compact Substation For Distribution System

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Outdoor Compact Prefabricated Substation Container

Outdoor Compact Prefabricated Substation Power Distribution Equipment HV MV 12KV 10KV Container Substation

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HV MV 35kV Compact Substation Kiosk

HV MV 35kV Compact Substation | Prefabricated Box Type Outdoor Kiosk Package Distribution Substation HV

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Weatherproof IP55 11kV 33kV Prefabricated Substation

Weatherproof IP55 11kV 33kV Prefabricated Compact Substation Outdoor Combined Box Type Transformer Complete Set Power Supply

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Electric Compact Substation Ktp Transformer 50c

Electric Compact Substation Outdoor Prefabricated 11kv 33kv Ktp Transformer Weatherproof 50c Henan New Electric Power Supplier

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Frequently Asked Questions (FAQ)

Expert technical insights regarding Georgian utility compatibility, shipping timelines, and custom engineering parameters.

Q: Do your compact substations meet Georgian State Electrosystem (GSE) standards?

Yes. All Zeno Electric compact substations intended for export to Georgia are designed in full compliance with IEC 62271-202 standards and align with GSE grid connection technical codes. We provide comprehensive routine test reports, type test reports (from CNAS-accredited labs), and full single-line diagrams (SLD) required for utility approval.

Q: What is the typical lead time and shipping route to Georgia?

Manufacturing lead time generally ranges from 25 to 35 business days depending on customization requirements. Units are loaded in high-cube (40HQ) or flat-rack containers at Ningbo Port and shipped directly via sea routes to Poti Port or Batumi Port in Georgia, with a transit time of approximately 28 to 35 days.

Q: How do you prevent internal condensation in Georgia's alpine and humid coastal zones?

Our substations are equipped with automatic temperature and humidity controllers paired with anti-condensation space heaters inside both the HV RMU and LV switchgear compartments. For coastal regions like Batumi, double-walled thermal insulation paneling prevents drastic interior-exterior temperature swings.

Q: Can Zeno Electric provide dual-voltage primary configuration (e.g., 10kV / 35kV switchable)?

Yes. We routinely manufacture dual-voltage or multi-tap primary transformers and multi-ratio switchgear tailored for regions undergoing voltage upgrades from 10kV to 35kV, allowing easy tap switching without replacing the physical substation enclosure.

Q: What transformer options are available inside the package substation?

Clients can choose between high-efficiency S11/S13 series hermetically sealed oil-immersed transformers (low loss, high overload capacity) or SCB10/SCB13 cast resin dry-type transformers (ideal for indoors, commercial centers, or high fire-risk zones).

Q: How are warranty and spare parts handled for international shipments?

We provide a standard 18-month warranty (extendable to 36 months) from the date of bill of lading. A complete set of fast-wear spare parts, maintenance toolkits, and detailed digital commissioning manuals are included with every export container. Remote engineering assistance is available 24/7.

Ready to Supply Your Next Power Project in Georgia?

Contact Zhejiang Zeno Electric’s engineering team today for technical drawings, budgetary quotes, and customized compact substation solutions.

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